Electric Bike Emergency Repair Kits

July 20, 2012

You can tell a lot about a man about how he handles times of tribulation and challenge on his rides. Here is a write up on how different writers of electricbike.com prepare for the inevitable break downs and let downs that electric bike riding inevitably brings.

Dogman’s Emergency Repair Kit:

If you are riding a distance longer than you want to push a bike home
with a flat, you need a survival kit. This is my emergency toolbox. It’s very
complete because sometimes I go on weekend rides of more than 50 miles.
Not shown is a large quantity of chunky 4×4 grade slime in the extra thick
tubes on the bike. I carry a wrench for removing the motor wheel, tire irons,
patches, a new thin tube, and a tire pump. Other repairs might be splicing
a wire, so tape, and a small knife in the tiny multi tool. Chain breaker
will save you if you ruin a chain. Zip ties could save you in many ways,
including clothing malfunctions. Allen wrenches and hex wrenches in the
bike multi tool. The plug adapter can be needed if you are charging out on
the road and the plug is an old fasioned ungrounded one. Huge plastic bags
can be raingear or a tent for the bike if needed. Carry a voltmeter if you
don’t have one built into the bike. I have a cycleanalyst on my bike.

Deerfencer’s Emergency Repair Kit

I have a dedicated fanny pack for this strapped
on top of my battery packs on my rear rack. In it you’ll find about
(4) CO2 cannisters and an applicator (I don’t bother carrying a
pump–too old school and bulky), spare tube, rim tape, tire patch kit,
extra chain links, spoke wrench, allen wrenches, screwdrivers,
electrical tape, some spare 10-12 gauge insulated wire for emergency
electrical repairs, wire nuts for same, an electrical
crimper/stripper/cutter, and an emergency ID card.

Kingfish’s  Emergency Repair Kit for long distance Cross-Country Road Trips

1 spare Inner-Tube for each wheel
Tire Patch Kit w/ Pedro’s Tire Levers, Stem-Extractor, Velox Tape
1 large bottle of Slime with the black bits technology
Portable Tire Pump
Pedro’s ICM Multi-Tool (includes chain splitter)
Small-tool sized Metric Wrench Set, Metric Allen-wrench subset (whatever
is missing from the Multi-Tool)
19mm and 17mm Combo Box Wrench, and any other must-have special tool
Charger + Extension Cord
Wire Cutters/Crimper, Needle-nose Pliers, small Adjustable Pliers
Multi-Meter, handheld Cell Checker/Balancer, high quantity of 6-to-1
Balancing Cables
APP Crimper & Extraction Tool, Bag of APP connector parts
Coil of 18 AWG & 12 AWG Wire, a sharp knife, electrical tape
Small lightweight Soldering Iron & solder, package of various-sized heat
shrink, cigarette lighter
High-powered LED Flashlight, a clean rag or two
2 quarts of bottled water & a lot of Cliff Bars, hiker’s compact water
50-feet 1/8″ diameter Poly-Nylon Utility Cord, Zip-Ties, small clear
plastic poly-sheet, duct tape
Fleece clothing & gloves good to freezing weather
Sunblock, DEET, Benadryl, Aloe, Ibuprofen, 1/2 roll of TP
Rain gear, lightweight hiking boots, a compass and a map
Smart/Cell Phone, hard currency, credit card, a written list of
important numbers
…and a daily conversation of status & progress with people that care!

* If room allows, include spares for:
Controller, Throttle, micro-switches for ebrake & cruise, headlamp, and
replacement Batteries.

* Pearls of Wisdom from being On the Road:
Always treat people with kindness cos they could very well be the ones that
save yer arse when it’s in a bind!


Roger Recumbents Emergency Repair Kit:

I really don’t have much besides a couple tubes, a small pump, some tire irons, and a big 21mm wrench to get the front wheel off if necessary.  Boring!  However it’s better than before, which was nothing.

Cell phones are nice pieces of equipment!


Green Machine’s Emergency Repair Kit

no room left for survival equipment

Cell phone, folding cash, 2 friends with trucks I can possibly call in a jam, a minivan  at home with a hidden key, a flask of rye whiskey and a Patagonia sweater jacket in case it gets dark…and  a hammock (stuffs to the size of a grapefruit) and some hammock straps. The hammock straps are great because I usually ride with a friend and the straps double as tow straps. Also when you ride with friends, if one bike breaks the other person can go back and get the van.  Also in San Francisco  we have a good public transport system, and buses have bicycle carry racks robust enough for an electric bike.


Eric has been involved in the electric bike industry since 2002 when he started a 6000 square foot brick and mortar Electric Bike store in downtown San Francisco. He is a true believer that small electric vehicles can change the way we operate and the way we think.


Leave a Reply