Using an eccentric bottom-bracket adapter to install a mid-drive onto a cruiser frame

Older bicycles (and many of the newer affordable style) do not use the common Shimano threaded cartridge bottom-bracket. Instead, they use a larger-diameter smooth tube to mount the pedal-axle and bearings, and the inside diameter of the tube is noticeably different.

________________________________________

Why were these invented?

These adapters were NOT invented to allow mid drive kits to be installed into the old-style bottom-brackets (BB), however, we are lucky that they are available. I think the story is kind of fun, so…here goes…

These came about because of a style of bicycle called a “fixie”, which is slang for a fixed-gear bicycle. Since it has no freewheel, then…anytime the wheels are spinning, the pedals are also spinning. The benefit (IF you can call it that) is that…at slow speeds, you can eliminate the clutter of having brakes. If that sounds nuts, I agree, but in a town that is relatively flat (no hills), and at slow speeds…you can apply back-pressure to the pedals to slow down and stop.

The early bicycles had solid rubber tires, and no freewheel which would allow coasting without your feet moving (a fixed gear). Modern-day hipsters sometimes want a fixie, so we have them to thank for the eccentric BB adapter. The “Penny farthing” high-wheeler is on the left, and the Starley “safety” bicycle is on the right.

If it sounds odd, it is. There is only a tiny percentage of riders today that prefer this type of set-up. Doing this brings up some design considerations. For instance, you need some way to properly tension the chain as it wears over time (and slowly becomes slightly longer). A more common type of bicycle would add a chain tensioning idler-wheel to take up the slack, but the fixie style dictates that such additional weight and clutter will simply never be tolerated!

Vertical drop-outs do not allow the rear wheel-axle to move forwards and back, in order to tension the chain.

Somewhere along the way, someone realized that since the common vintage BB was a fairly large diameter tube, and the common Shimano BB-cartridge was smaller, you could employ a machine shop to simply cut a block of aluminum into an eccentric shape that mates the two. By rotating the eccentric, you could move the BB cartridge from the rear-most position towards the front, and once you reach a halfway position where the chain is properly tensioned, you would clamp it down.

Modern BMX bikes, many vintage frames, and also modern beach cruisers all have a smooth tube as its 2-inch BB-shell.

As luck would have it, most of the current “affordable” entry level bicycles use this old-format larger-diameter BB-tube, in order to accommodate a one-piece “Ashtabula” style of crank-set [Ashtabula is the name of a town in Ohio, and a local business was the major supplier of these types of castings]. In the 1980’s, the Shimano style of smaller-bearing 3-piece BB cartridge had begun to grow in popularity.

This is a vintage one-piece “Ashtabula” crank-set. In order for it to be able to insert into the BB, the BB-shell must be a larger diameter, and the bearings are then also larger in size.

________________________________________

Some Examples

Below are some examples of builders using one of these eccentric adapters.

A TSDZ2 mid drive on a frame with the large-style Bottom Bracket.

The builder below had to rotate the motor to a position below the frame. This might be undesirable for an off-road ebike where the rider might crawl over obstacles, but for a street ebike, this option could be helpful.

This builder mounted a BBSHD onto a street cruiser frame

Luna Cycle has been offering all types of bottom bracket converters to assist mid drive builder for several years now. You can find their eccentric bb adapter by clicking here

Luna Cycles currently carries the “American style eccentric BB to BSA adapter”

“BSA” stands for Birmingham Small Arms, and they are a firm in England that was formed in 1861. Somewhere along the way, they began making bicycle parts in order to stay in business, and the bicycle boom in the 1880’s firmly established them as a major design-and-production force. Their BB design became the global standard for decades.

An Electra aluminum-framed cruiser with a BSA bottom bracket. The eccentric adapter allowed this builder to mount a popular Bafang BBS02 750W mid drive. Some Electra models have a BSA bottom bracket, and others have a modern Shimano style cartridge.

________________________________________

What Does Eccentric Mean?

“Eccentric” is a latin term used by engineers, which means that two given dimensions do NOT have the same centers, meaning that one of them is offset. “Concentric” means that two given dimensions DO have the same centers.

On the left is a concentric BB adapter, and on the right is the “offset” eccentric adapter.

Certain mid-drives configure the motor farther away from the pedals, such as the Cyclone, Tangent, and CYC drives. They were designed this way to provide options when mounting these drives to a frame with an “S” shaped downtube, which is frequently found on robust downhill bikes.

However, The TSDZ2, BBS01, BBS02, and [my favorite daily driver] the popular BBSHD…have all tucked-in the motor close to the pedals, and this means they have difficulty mounting to frames with the large BSA bottom bracket style. The “eccentric” style of BB adapter allows these popular drives to mount to such frames, and that is a good option to have.

__________________________________________

Written by Ron/spinningmagnets, June 2019

Grew up in Los Angeles California, US Navy submarine mechanic from 1977-81/SanDiego. Hydraulic mechanic in the 1980's/Los Angeles. Heavy equipment operator in the 1990's/traveled to various locations. Dump truck driver in the 2000's/SW Utah. Currently a water plant operator since 2010/NW Kansas

4 Comments

Leave a Reply